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edf time (Read 4415 times)
McDog
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edf time
Jul 24th 2009, 5:07am
 
Hi Gang
    I think ive finally given up on Rapier planes for a while, no L2s ..unreliable L3s, and damp squib L1s have all conspired against me, so until the problems get sorted , im givng up.  
 
Having said that , seeing Martys, EDF BV212 zipping around the skies in Geneseo, has inspired me somewhat , so im going to give it a go.  
 
For plane im using an EB Supermarine Swift, with a KP brushless fan , ill be using the KP timer, with a Feigao brushless ESC, and either 2 atomic Lipo cells or a 2 cell common sense lipo.  
 
The fuslegage is already half built and ill be mounting the fan this weekend ., ill be putting in a hatch for battery forward , and have the motor accessible with magnets holding the rear of the fuselage on.  
 
Ive also found a neat website    
 
www.bsdmicrorc.com
 
This guy does lots of electric stuff and fans and motors if you are interested. if anyone else is going to have a go at this genre ..maybe we can swap notes , im an old dog and this is a very new trick ..
 
All the best  
 
Paul
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« Last Edit: Jul 24th 2009, 6:14am by BeninTucson »  
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BeninTucson
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Re: edf time
Reply #1 - Jul 24th 2009, 6:35am
 
Hi Paul . . .  
 
I couldn't get your link to work, so I edited your message so that folks can  
connect to Bob Selman's site from there.  
 
Another good site for micro electric parts is Air Midi Micros . . .  
 
http://www.airmidimicros.com/
 
Last winter, I was exploring the idea of using tiny supercapacitors as a substitute for conventional batteries to power a small free flight electric plane.  
I bought a selection of tiny Didel motors . . .  
 
http://www.didel.com/microkit/moteurs/Motors.html
 
http://www.didel.com/microkit/pricelist/
 
. . . a selection of miniature props and some South Korean made supercapacitor that seem to be on the cutting edge of the technology (5 Farads in something about as big as a pencil erase!) But I had to step away from the project due to other commitments.  
 
Everything got carefully marked and stored (lesson learned from past electronics projects: keep lots of notes and label the boxes your storing things in, otherwise you'll forget what is what!) I definitely plan to jump back into this again.  
 
Ben in Tucson  
 
PS: I also still have my Atomic Workshop LiPoly stuff I got from Carole last summer. So, lots of micro electronic stuff around here if Dr. Z isn't going to  
be making motors this year.
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Ben in Tucson is, more formally, Ben Nead of Tucson, Arizona, USA . . .
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copbait73
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Re: edf time
Reply #2 - Jul 24th 2009, 2:00pm
 
Quote from McDog on Jul 24th 2009, 5:07am:
Hi Gang
   I think ive finally given up on Rapier planes for a while, no L2s ..unreliable L3s, and damp squib L1s have all conspired against me, so until the problems get sorted , im givng up.

Having said that , seeing Martys, EDF BV212 zipping around the skies in Geneseo, has inspired me somewhat , so im going to give it a go.

For plane im using an EB Supermarine Swift, with a KP brushless fan , ill be using the KP timer, with a Feigao brushless ESC, and either 2 atomic Lipo cells or a 2 cell common sense lipo.

The fuslegage is already half built and ill be mounting the fan this weekend ., ill be putting in a hatch for battery forward , and have the motor accessible with magnets holding the rear of the fuselage on.

Ive also found a neat website  

www.bsdmicrorc.com

This guy does lots of electric stuff and fans and motors if you are interested. if anyone else is going to have a go at this genre ..maybe we can swap notes , im an old dog and this is a very new trick ..

All the best

Paul
 

 
When we talked I explained the use of a GWS 31MM fan unit with Bob Selman brushless EDF motor.  
 
I like Derek's controller, it's the brain of my brushless system however I have no experience with his new 32MM brushless fan assembly and Losi (I think)motor. From the unit Campbell showed I have concern it's too large and worse very heavy.  
 
If you proceed with the K&P 32MM you are stepping into uncharted waters.  
 
Please email and I will explain the complete set of hardware again.  
 
Marty
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Marty Richey
Chesterfield, IN, 20 minutes from AMA headquarters and the largest FF field one could hope for.
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McDog
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Re: edf time
Reply #3 - Jul 24th 2009, 8:44pm
 
Hi Gang
   Marty , yes i understand the concerns about the KP fan unit, but if we just blow it off as unusable, we aint going to know, so thats why i opted to go with it, you can do away with the front shroud, and if the main shroud seems a bit thick and heavy , ill chuck it in a lathe and skim a little off the outside to lighten it. ill also keep accurate logs to inform KP about how im butchering their unit, besides which ,i did say i was an old dog , and i learn much more by failures than by successes.
    This is exciting ..i think im going to have fun with this .win or lose ..
  BTW  has anyone considered the Aerographics Hunter with a Zombie and Lipos??using the stock KP 44mm brushed fan ?
 
  All the Best  Paul
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copbait73
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Re: edf time
Reply #4 - Jul 25th 2009, 4:03am
 
Paul:
 
I only want you to be successful. EDF is not magic but like all propulsion systems needs to be right sized for their thrust and installed weight. If you like I’ll test that fan unit and find a LiPo combination to support it. My immediate impression is it needs an airframe the size of my 150% Flitzer.  
 
Regarding the Hunter and K&P44 brushed fan unit. I conducted similar testing and reported it here: http://www.jetex.org/scripts/yabb2/nph-YaBB.pl?num=1172943580/15, thread #25. The Zombie is too small but the Smoothie is adequate. One important modification to the kit is to engineer for fan removal.  
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Marty Richey
Chesterfield, IN, 20 minutes from AMA headquarters and the largest FF field one could hope for.
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McDog
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Re: edf time
Reply #5 - Jul 25th 2009, 6:19am
 
Marty
    As Fagin once sang in Oliver   I think id better think it out again. Smiley i didnt realise that the KP unit was as grunty as that, Maybe a better idea woudl be the Euro fighter that Rob had at Gtown, its draggy and wouldnt go on an L3 , or just hold off till i can try one of the gws units from bob selman.
  in the meantime i think ill order up a Hunter from Carole , would the Kp timer work for that ?
   As usual , i really admire the research you have put into this  genre  
  All the Best  Paul
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copbait73
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Re: edf time
Reply #6 - Jul 25th 2009, 9:51am
 
Ok here we go some clarification:
 
K&P44 is a brushed motor, needs a larger than Zombie controller, Smoothie brushed motor controller works.  
 
GWS31MM and K&P32 are brushless and use the K&P controller PLUS an ESC. I use the smaller YGE4-BL (4AMP) ESC but its rare now and I suspect the slightly larger, much cheaper Fiageo (6AMP) will work fine.  
 
Again I’ve not tested the K&P32 against my criteria for FF use so do not know what size LiPos it needs.  
 
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Marty Richey
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McDog
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Re: edf time
Reply #7 - Jul 25th 2009, 9:09pm
 
Thanks Marty
   Heres the gear i have in hand right now,
  KP 32 mm fan unit
  kp timer unit
  common sense brushless 5 amp esc,
  Ive got a few different batteries but ill likely go with a common sense 2 cell at 7.4 volts,  
  Im concerend about the esc , which is a little large as it has a bec built in,,still should save my batteries.
   Onwards and hopefully upwards    Paul
 
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SteveB
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Re: edf time
Reply #8 - Jul 25th 2009, 9:42pm
 
Guys,
I dont own one of the KP 32mm fans but I have a had a close look at one. The motor appears to be a Feigeo 5800kv: http://www.espritmodel.com/index.asp?PageAction=VIEWPROD&ProdID=5130
 
The motor on it's own is 17g, I guess the complete unit less intake tube will be about 25g or so.. This is quite heavy for our purposes but I'm sure it's still doable.  
 
The motor is speced at 5.5A but with only a small fan to spin it probably wont see full current draw. The RC boys run these motors on 3 Lipo cells but the motor is only officially rated for 2 cells. I have one of these motors fitted to a GWS EDF 40 and it really screems on three cells (about 150g thrust).. but rather heavy for free flight use due to the size off battery required.
 
To achieve the 5.5A current rating you would need batteries of about 300mAh and 20C discharge rate.. (or perhaps 250mAh and 25C if you can find them).
 
Steve
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copbait73
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Re: edf time
Reply #9 - Jul 26th 2009, 3:36am
 
Steve:
 
Thanks for confirming what I saw in hardware. Reviewing my list of known component weights the K&P32MM system will weigh roughly 55gms ready to fly on two cells. This compares with the system in my BV212 of 17gms.  My entire BV212 ready fly only weighs roughly 49gms.  
 
The K&P32MM looks to be a good substitute for the K&P44MM brushed system however testing with the intended flight battery pack is needed before making that statement. Knowing the thrust on 2 cells will go a long way toward right sizing the model.    
 
Paul, I don’t think you want to build and chuck this model. One thing about excess weight with our balsa construction methods hitting the ground at anything less than ideal attitude is very destructive.  
 
Steve, while on the subject of testing, did you send the China 31MM unit?  
 
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Marty Richey
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SteveB
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Re: edf time
Reply #10 - Jul 27th 2009, 9:52am
 
Quote from copbait73 on Jul 26th 2009, 3:36am:

Steve, while on the subject of testing, did you send the China 31MM unit?  


Marty,
Yes, sorry for dragging my heels on sending the fan unit to you. I'll get it shipped when I get back home later this week.
 
Steve
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McDog
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Re: edf time
Reply #11 - Jul 30th 2009, 10:47am
 
Hi Gang
   Question.. has anyone talked to KandP to ask whet they had in mind when they developed the 32 mmfan unit?, i figure he must have had some kind of vision as to what it was for...
   Well against the best advice i went ahead and loaded it into the Supermarine Swift, and yes its heavy .but i really wanted a test bed , just to see if i could do it. Unfortunately the ESC is programmed for a 3 cell, so ill have to figure out how to reprogram it for 2 cell . It may not fly , but at least i got to wire  it in and make ducts and stuff, so its all good ...ill be covering in a day or so ..have to see how it goes from there
    All the Best Paul
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RussL
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Re: edf time
Reply #12 - Jul 30th 2009, 11:33am
 
Quote:
Question.. has anyone talked to KandP to ask whet they had in mind when they developed the 32 mmfan unit?

 
Paul,
 
When I read this question it made me realise just how stupid I can be sometimes!
I have had the same question in mind but have not had the presence of mind to ask it ... even though I talked to Derek Knight last Sunday!
Not quite so stupid I suppose as I have seen Derek make many successful EDF flights this year with what I have assumed to be this power unit in the models ... but I should have confirmed it by now.
The unit can be made to produce up to 130g of thrust so it obviously will be best suited to 'larger than rapier' models.
Here are some of Derek's EDF models - they are all 'significantly larger' than rapier L2 models, but of similar size to Mike Stuart's L3 powered 'big' Tunnan.
His MIG has been flying for some time now but seems to perform very reliably lately ... perhaps upgraded to the new unit?
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His Nats winning Baroudeur - I'm sure that this is the size of model the unit is intended for.
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These are my own photos from events at Barkston Heath in the UK
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McDog
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Re: edf time
Reply #13 - Jul 30th 2009, 4:21pm
 
Thanks Russ , that gives me something to go on.
  I might consider the Diels  Sabre or Super sabre as a good subject , both are about the size you describe.
   All the Best  Paul
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Rocky_Roger
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Re: edf time
Reply #14 - Jul 30th 2009, 7:14pm
 
I too spoke with Derek on Sunday, where his Swift was going well - pity about the trees - but neglected to ask him about his new EDF unit, which I saw demonstrated at Impington Indoor Meet in March.
 
I should have asked him whether it would be suitable for the old vintage Veron FD2 I wrote about in  
 
http://www.jetex.org/archive/smoky/200604.shtml
 
I get questions from colleagues in the Society of Antique Modelers about this one, and Peter Coombe has an actual (and Vintage) example that he wishes to convert to EDF with micro RC:
 
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Peter says he is rather struggling with all the possible combinations of motors/batteries/controlllers, so any advice would be most welcome.
 
Does anyone have a contact no for Derek?
 
Like Russ I have seen his MiG 15 flying for a number of years, but not recently.  
 
I find that at the flying field I'm so focussed my mind for other things goes blank!
 
I am planning a long article about Phil Smith's Veron ducted fan models, so any advice about a modern power train that I can include in a final paragraph to encourage their restoration or replication would be very welcome.
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SteveB
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Re: edf time
Reply #15 - Jul 30th 2009, 8:20pm
 
There is a test of the KP 32mm fan (by Steve Glass) here :http://www.rcgroups.com/forums/showthread.php?t=969621#post11154705
 
It produces about 65g of thrust on two cells. On 3 calls it's up to 130g but this would be for short term blasts of power for R/C use or short run free flight. The Feigao motor is only officially rated for 2 cell use.
 
The weight of fan unit, batteries and controller would come in around 50 - 60g.. so to achieve a reasonable thrust/weight ratio max airframe weight would be in the region of 70 - 80g... I would suspect that the Fairy Delta would be a lot heavier than this so would be underpowered using the KP 32mm fan on two cells.. 3 cells may do the trick allowing airframe weights up to 180g, but motor reliability would be questionable.
 
The standard i.c. driven fan in the Delta is pretty large.. (from memory about 60-70mm?) so there would be a huge range of suitable RC fans to choose from which would have more thrust potential than you would ever need. Generally larger fans are more efficient than small ones so it makes sence to use the largest fan that will fit the airframe.
 
Derek's contact details are on the KP web site: http://www.kpaero.com/contact.aspx
 
Steve
 
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copbait73
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Re: edf time
Reply #16 - Jul 31st 2009, 2:35am
 
Steve:
 
Thanks for the link. When Derek and I communicated and worked up my special controller it was too early to know these details.
 
65gms thrust on 2 250 cells is very encouraging and suggests reengineering the Aerographic Hunter for this unit will not only give it good thrust to weight but bring the ducting down closer to scale diameter. Doesn't state the discharge rate ("c" rating) however this cell size is very popular and a search may show it's available in new very high discharge configuration for the heli guys.  
 
Here in the states, duration with small scale EDF  is challenging because carrying an R/C sized battery doesn't work for FF. Unlike an electric prop of most any size, small EDF have very inefficient thrust development. The way around this is to test. There needs to be launch and climb out thrust for at least 30 seconds then acceptable thrust to maintain with the stabilized voltage remaining. The smallest pack to accomplish this with 6.4 volts still showing is what you need for FF. You can't simply set the timer for 120 seconds, launch, motor around then pick up your jet.    
 
One more tip for you new would be brushless motor EDF modelers, get ready for high torque reaction. Thrust development is inefficient therefore the motor has to develop very high power and it shows in a strong torque turn that can screw your model right into the ground.  
 
Guess I'll contact Derek and order up one, this old 150% Rapier Flitzer needs a retrofit. All my stuff is too small.
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Marty Richey
Chesterfield, IN, 20 minutes from AMA headquarters and the largest FF field one could hope for.
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